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Production Templates

Prerequisites

Overview

Production templates are groups of production template steps that define the manufacturing workflow for specific products. These templates serve as blueprints that standardize the production process, ensuring consistency and efficiency across your manufacturing operations.

What are Production Templates?

A production template is a structured sequence of steps that outlines the complete manufacturing process for a product. Each template contains multiple production steps that define:

  • The order of operations
  • Required workstations
  • Estimated completion times
  • Assigned technicians
  • Dependencies between steps

When a product is added to a case, Pilot automatically uses the product's default production template to generate a complete production schedule.

A production template called "Zirconia Crown" with multiple steps

This is an example of a production template for manufacturing a Zirconia Crown, displaying the sequential steps and their organization within the template structure. Each step is assigned to appropriate workstations with specific time allocations and sequence ordering.

Creating a Production Template

To create a new production template:

  1. Navigate to Admin → Production Flow → Production Templates
  2. Click the "Add Template" button

Required Information

When creating a production template, you must specify:

  • Template Name: A descriptive name that clearly identifies the template's purpose (e.g., "Zirconia Crown", "Metal Framework", "Full Denture")

Adding Production Steps

After creating your production template, you can add individual production steps that define the manufacturing workflow. Each step includes:

  • Step Name: Descriptive name for the production step
  • Sequence: Order in which the step should be performed
  • Workstation: The specific workstation where the step will be completed
  • Duration: Estimated time required to complete the step
  • Estimated Days: Number of days allocated for completion
  • Technician Assignment: Specific technician or automatic assignment rules

Assigning Templates to Products

Once your production template is created and configured with steps:

  1. Navigate to the products page
  2. Assign the production template to the relevant products
  3. Set one template as the default template for each product

The default template will be automatically selected when the product is added to a case.

Production Schedule Generation

When you add a product to a case, Pilot performs the following automated actions:

  1. Template Selection: Retrieves all production steps from the product's default template
  2. Schedule Creation: Generates a comprehensive production schedule for the case
  3. Step Assignment: Includes all required steps with their specifications
  4. Technician Allocation: Assigns technicians to each step based on workstation settings
  5. Timeline Planning: Calculates completion dates for each step based on duration estimates

Example: Zirconia Crown Template

The image below shows a production template called "Zirconia Crown" that demonstrates how multiple manufacturing steps are organized within a single template. This template would include sequential steps such as design, milling, sintering, and finishing, each assigned to appropriate workstations with specific time allocations. A production template called "Zirconia Crown" with multiple steps This example shows how production steps are organized within a template, displaying the sequence of operations required to manufacture a zirconia crown from initial design through final completion.

Benefits of Using Production Templates

  • Standardization: Ensures consistent manufacturing processes across all cases
  • Efficiency: Automatically generates detailed production schedules without manual planning
  • Resource Management: Optimizes workstation utilization and technician assignments
  • Quality Control: Maintains consistent workflow standards for each product type
  • Time Management: Provides accurate scheduling based on predefined duration estimates

Best Practices

  • Create specific templates for each distinct product type
  • Regularly review and update step durations based on actual completion times
  • Ensure proper sequencing of dependent steps
  • Assign appropriate workstations based on equipment and skill requirements
  • Test new templates with sample cases before full implementation